Technical equipment

We use state-of-the-art machinery and equipment. Our engineers and NC programmers use CAD/CAM software. We use 5 to 7 axis CNC milling stations. 5 axis lasers are also used for cutting various shapes. The prototype press shop is equipped with presses with sufficient parameters to cater for any automotive panel. The assembly stations are equipped with modern equipment meeting the strictest requirements of the automotive industry. We are also equipped with a highly precise tool-making grinder to support the manufacture of measuring aids and fixtures plus 3D measuring instruments, optical scanning systems are also used for accurate measuring.

 

Milling stations

Large CNC 5 – 7 axis milling stations are indispensable for our type of specialization. The combination of our milling stations enables us to produce various types of tools to the required sizes and precision demanded by engineers and designers.

Machine type
Bed size
Trimill VF 11035 – Double vertical milling machine / 5 axis/
11500x3800x1500
Trimill VM 6535 - 5 axis gantry milling machine
6500x3500x1250
JOMACH Linx 30 CNC - 5 axis gantry milling machine
6500x3000x1250
Trimill VM 6525 - 5 axis gantry milling machine
6500x2500x1250
SHW CNC - rough cutting machine
5000x1600x3000
Trimill VF 4525 - 5 axis gantry milling machine
4500x2500x1250
Trimill VU3018 - 5 axis gantry milling machine
3000x1800x1000
DEPOCUT CNC 3018 - milling machine
2300x1200x800
Trimill HF 1612-E - 7 axis horizontal milling machine
1600x1200x800
FGS 63 NCP - vertical milling machine
1400x630x600
Trimill VU 3021(2x) - vertical milling machine - 5 axis
3000x2100x1200
Trimill VC 1110 - vertical milling machine - 3 axis
1100x1000x700

Modelling department

The production of large polystyrene models and models made from modelling materials required to support the tool manufacturing processes.

Machine type
Bed size
MILLING MACHINES
Sahos Mach FC 3800 CNC - milling machine
3600x2200x900
INTOS FNGJ 40 - milling machine
800x400x400
BORING MACHINES
WHN 13 - Horizontal boring machine
2000x2000x1250
WHN 11 - Horizontal boring machine
1650x1100x880
WHN 9 - Horizontal boring machine
1250x800x900
VO 80 - Boring machine
2500x1250
VO 63/1250 - Boring machine
1250x900x1200
VS 40- Boring machine
VS 40 Heltos - Boring machine

Tool works

Parts are treated by grinding and polishing so that everything fits together perfectly. Assembly and testing is the final process of the majority of tooled and assembled products. Our experts are always present at the first use of the new press tool.

Machine type
Bed size
GRINDING MACHINES
HAUSER S55 - cylindrical grinding machine
1400x800x700
BPH 320 - grinding machine
1000x300x250
Stöckel 60/40 ST2 - grinding machine
600x350x400
Stöckel FX 60/30 - grinding machine
600x250x270
HAUSER S35 - cylindrical grinding machine
500x300x450
TOS 1U - circular grinding machine
400 x d=130
ELECTROEROSION MACHINES
Agie Charmilles FI 440 CCS - wire eroding machine
550x350x400
Agie Charmilles Robofil 240SLP - wire eroding machine
350x220x220
AgieCharmilles Drill-20
300x200
BORING MACHINE
SIP 740 - Boring machine
1500x1000x800

Laser technologies

We use 3 – 5 axis lasers to cut sheet metal and pressed parts. These lasers are capable of meeting our requirements on precision, shape and leaving the edges and material of the parts undamaged. A welding and quenching robot is used to complete the assemblies.

Machine type
Bed size
CUTTING
TRUMPF TruLaser Cell 7040 /5 axis/
4000x2000x750
Laser QUINTA 4.1.M
TRUMPF TruLaser 3040 /3 axis/
4000x1500x150
TRUMPF Trumatic L5005 /5 axis/
3000x2000x750
TRUMPF Lasercell 1005 /5 axis/
3000x1500x750
TRUMPF Lasercell 1005 /5 axis/
3000x1500x750
WELDING AND HARDENING
welding and hardening robot

Assembly

The assembly workshops are equipped with latest technologies and equipment satisfying the requirements of the automotive industry.

Machine type
Producer
Modular Assembly Fixtures
DEMMELER
Resistance Welding Press
JESVA
Spot Welder
JESVA
Spot Welder
TECNA
Stud welding Equipment
SOYER
Pneumatic Press
PEMSTR
Metal Formers
ECKOLD
Riveting Equipment
BELHOFF
Welding Equipment TIG-MIG-MAG

Press shop

We are fully equipped for cold and hot form pressing, this makes it possible to produce deep-drawn parts. We press sheet metal from aluminium alloys and high strength metals.

Machine type
Bed size
ZF-25000-20/27 MB - hydraulic press
5000x2700x2300
SCHULER SHC 2500 tun - hydraulic press
5000x2500x2300
HPM 1000 - hydraulic press
3700x2150
PKZZ 1000 - mechanical press
3700x2100
QUINTUS QFC 0.7 x 1.8 – 800 - Fluid Cell Press
700x1800x150
CTV 16000 - fluid press
3000x1050
CTM 630 - hydraulic press
2000x1600x1140
CTM 400 - hydraulic press
1600x1300
CBA 160/63-8 hydraulic press
700x700
PYXTUS 50/2800 - try-out press
Chamber furnace Realistic CAE 20.10.4/11
2000x1100x350
Chamber furnace Realistic CAE 40.18.7/6
4000x1800x700

Measuring and scanning

A comprehensive and extensive assortment of measuring instruments is available, from small individual devises for measuring the smallest of components up to complex measuring systems including 3D scanning and an optical scanning system capable of measuring the largest of vehicles. All are kept in top condition by our highly trained staff maintaining the well implemented metrological guidelines. Regular calibrations of measuring instruments are carried out ensuring that these required precision tests and validations are in harmony with the requirements of our customers.

Machine type
Bed size
ATOS III Rev 02 Model 400
optical measuring system
LEICA
reach 5500 mm
ZEISS 1
5500x2700x2300
ZEISS 2
common ground with ZEISS 1
COORD 3 MCT - gantry machine
2600x1980x1400
ZETT MESS AMS 10/14
1300x2000x1200
Test blasting machine TIRA Tempos Opava ZD 10/90
100kN
Stratasys fortus 450MC - 3D printer

Engineering, programming

Our software and hardware equipment mirrors the software standards of our customers. It is not merely the equipment, but also the know-how and experience of our engineers and NC programmers that is the key factor to the success of this department as well as the entire company.

Software type
Number of licenses
Catia v5
36 workstations
NX
4 workstations
Enovia DMU
12  workstations
WorkNC
4  workstations
Autoform
2  workstations

Contacts

EBZ Hoffmann s.r.o.
Dědina 959
687 22 Ostrožská Nová Ves
Česká Republika

e-mail: info.cz@ebz-group.com /
Sales department: Tel. +420 572 420 644

EBZ Group GmbH: e-mail: info(at)ebz-group.com / Tel. +49 (0)751 886-0